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Natural and synthetic isoprene rubbers obtained using Ziegler–Natta catalysts

https://doi.org/10.32362/2410-6593-2024-19-2-139-148

Abstract

Objectives. To compare the properties of rubber compounds and rubbers based on natural rubber RSS1 and synthetic isoprene rubbers obtained using Ti, Nd, Gd catalysts, both when used individually in the formulation of rubber compounds and when synthetic analogues partially replace natural rubber.

Methods. Rubber compounds were prepared using a laboratory roll and a 100 cm3 rubber mixer. For rubber compounds, the following factors were determined: Mooney viscosity, cohesive strength, and vulcanization characteristics. For rubbers, the following factors were determined: physical and mechanical parameters, Shore A hardness, rebound resilience, and volume loss upon abrasion.

Results. Based on the results of the rubber compound tests, the study showed that compounds based on all the synthetic polyisoprenes studied are significantly inferior to compounds based on natural rubber in terms of cohesive strength. The partial replacement of natural rubber with synthetic rubber (regardless of the type of catalytic system) leads to a significant decrease in the cohesive strength of the blends. Despite the differences observed in the properties of the rubber compounds, the results of the rubbers based on individual rubbers do not manifest significant differences.

Conclusions. The study demonstrated the influence of defects (oligomers, gel, low molecular weight fractions, branches, and 3,4-units) in the structure of synthetic polyisoprenes on the cohesive strength index of rubber compounds based on them, in which the number of 3,4-units plays a decisive role. The study also showed the potential of studying synthetic polyisoprenes as analogues of natural rubber in formulations of rubber compounds in the aims of resolving the problem of import substitution in the tire and rubber goods industry.

About the Authors

A. A. Zuev
MIREA — Russian Technological University (M.V. Lomonosov Institute of Fine Chemical Technologies)
Russian Federation

Anton A. Zuev, Cand. Sci. (Eng.), Associate Professor, F.F. Koshelev Department of Chemistry and Technology of Elastomer Processing, M.V. Lomonosov Institute of Fine Chemical Technologies

Author ID 57525558100

86, Vernadskogo pr., Moscow, 119571, Russia



V. L. Zolotarev
Macrochem-R
Russian Federation

Valentin L. Zolotarev, Cand. Sci. (Chem.), Advisor to the General Director, Macrochem-R

12, Krasnopresnenskaya nab., Moscow, 123610, Russia



I. P. Levenberg
Macrochem-R
Russian Federation

Igor P. Levenberg, Founder of Macrochem-R

12, Krasnopresnenskaya nab., Moscow, 123610, Russia



L. A. Kovaleva
MIREA — Russian Technological University (M.V. Lomonosov Institute of Fine Chemical Technologies)
Russian Federation

Lyudmila A. Kovaleva, Cand. Sci. (Eng.), Associate Professor, F.F. Koshelev Department of Chemistry and Technology of Elastomer Processing, M.V. Lomonosov Institute of Fine Chemical Technologies

Author ID 56055705000

86, Vernadskogo pr., Moscow, 119571, Russia



I. Sh. Nasyrov
Sintez-Kauchuk
Russian Federation

Ildus Sh. Nasyrov, Cand. Sci. (Chem), Deputy General Director for Development (for Science)

Scopus Author ID 6603373003

14, Technicheskaya ul., Sterlitamak, The Republic of Bashkortostan, 453100, Russia



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Supplementary files

1. Vulcanization properties of rubber compounds based on various polyisoprenes
Subject
Type Исследовательские инструменты
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Indexing metadata ▾
  • The properties of rubber compounds and rubbers based on natural rubber RSS1 and synthetic isoprene rubbers obtained using Ti, Nd, Gd catalysts, both when used individually in the formulation of rubber compounds and when synthetic analogues partially replace natural rubber were compared.
  • The study showed that compounds based on all the synthetic polyisoprenes studied are significantly inferior to compounds based on natural rubber in terms of cohesive strength. The partial replacement of natural rubber with synthetic rubber (regardless of the type of catalytic system) leads to a significant decrease in the cohesive strength of the blends.
  • The study demonstrated the influence of defects (oligomers, gel, low molecular weight fractions, branches, and 3,4-units) in the structure of synthetic polyisoprenes on the cohesive strength index of rubber compounds based on them, in which the number of 3,4-units plays a decisive role.

Review

For citations:


Zuev A.A., Zolotarev V.L., Levenberg I.P., Kovaleva L.A., Nasyrov I.Sh. Natural and synthetic isoprene rubbers obtained using Ziegler–Natta catalysts. Fine Chemical Technologies. 2024;19(2):139-148. https://doi.org/10.32362/2410-6593-2024-19-2-139-148

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ISSN 2410-6593 (Print)
ISSN 2686-7575 (Online)