Preview

Fine Chemical Technologies

Advanced search

Swelling of rubbers of different chemical natures in supercritical carbon dioxide

https://doi.org/10.32362/2410-6593-2023-18-6-534-548

Abstract

Objectives. To investigate the swelling of the main types of rubbers used in the rubber industry in carbon dioxide in a supercritical state (SC-CO2), in order to assess the possibility of obtaining elastomeric materials with porous structures using fluid technology, based on them.

Methods. The process of swelling of rubbers in SC-CO2 and subsequent foaming was carried out according to a specially developed technique using the original installation. This is a high-pressure apparatus with transparent windows, allowing for the use of an optical technique to directly measure the geometric dimensions of samples during swelling and foaming using a digital video camera. The study of the porous structure of foamed rubbers was carried out using scanning electron microscopy.

Results. The study established experimental curves of the swelling kinetics in SC-CO2 of isoprene, butadiene, styrene butadiene, ethylene propylene, chloroprene, ethylene acrylate, siloxane, and organofluorine rubbers. The influence of temperature and pressure on the rate and equilibrium degree of swelling was studied. The diffusion coefficients of SC-CO2 in rubbers of various chemical natures were also determined.

Conclusions. It was shown that the equilibrium swelling degree of rubbers in SC-CO2 depends on the chemical nature of rubbers. It does not correlate with the value of their solubility parameters, changes directly proportional to the diffusion coefficient and increases with increasing temperature and pressure. It was found that irrespective of the degree of swelling in SC-CO2, all the rubbers studied are intensively foamed at a sharp pressure drop. The size of the pores formed is tens of microns: significantly smaller than the size of pores formed when chemical pore formers are used.

About the Authors

S. T. Mikhaylova
MIREA – Russian Technological University University
Russian Federation

Sakhaya T. Mikhaylova, Postgraduate Student, Department of Chemistry and Technology of Plastics and Polymer Composites Processing, M.V. Lomonosov Institute of Fine Chemical Technologies

1-5, Malaya Pirogovskaya ul., Moscow, 119435



S. V. Reznichenko
MIREA – Russian Technological University University
Russian Federation

Sergey V. Reznichenko, Dr. Sci. (Eng.), Professor, Department of Chemistry and Technology of Plastics and Polymer Composites Processing, M.V. Lomonosov Institute of Fine Chemical Technologies, Director of the Research Center “Innovative Polymer Materials and Products

1-5, Malaya Pirogovskaya ul., Moscow, 119435



E. A. Krasnikov
Mendeleev University of Chemical Technology of Russia
Russian Federation

Evgeniy A. Krasnikov, Postgraduate Student, Department of Chemical and Pharmaceutical Engineering

20-1, Geroev Panfilovtsev ul., Moscow, 125480



P. Yu. Tsygankov
Mendeleev University of Chemical Technology of Russia
Russian Federation

Pavel Yu. Tsygankov, Cand. Sci. (Eng.), Researcher, Department of Chemical and Pharmaceutical Engineering

20-1, Geroev Panfilovtsev ul., Moscow, 125480

Scopus Author ID 57195294645



N. V. Menshutina
Mendeleev University of Chemical Technology of Russia
Russian Federation

Natalia V. Menshutina, Dr. Sci. (Eng.), Professor, Head of the Department of Chemical and Pharmaceutical Engineering

20-1, Geroev Panfilovtsev ul., Moscow, 125480

Scopus Author ID 6602274789, ResearcherID G-2802-2014



I. D.  Simonov-Emel’yanov
MIREA – Russian Technological University University
Russian Federation

Igor D. Simonov-Emel’yanov, Dr. Sci. (Eng.), Professor, Head of the Department of Chemistry and Technology of Plastics and Polymer Composites Processing, M.V. Lomonosov Institute of Fine Chemical Technologies

1-5, Malaya Pirogovskaya ul., Moscow, 119435

Scopus Author ID 6603181099



References

1. Arzhakova O.V., Arzhakov M.S., Badamshina E.R., Bryuzgina E.B., Bryuzgin E.V., et al. Polymer for the future. Russ. Chem. Rev. 2022;91(12):RCR5062. https://doi.org/10.57634/RCR5062

2. Sarver J.A., Kiran E. Foaming of polymers with carbon dioxide – The year-in-review – 2019. J. Supercritical Fluids. 2021;173:105166. https://doi.org/10.1016/j.supflu.2021.105166

3. Bruno T.J., Ely J.F. Supercritical Fluid Technology: Reviews in Modern Theory and Applications. Taylor & Francis Group; 2017. 606 p. ISBN 978-11-385-07-005

4. McHugh M.A., Krukonis V.J. Supercritical Fluid Extraction: Principles and Practice. Stoneham: Butterworth Publishers; 1986. 507 p.

5. Razgonova M.P., Zakharenko A.M., Sergievich A.A. Sverkhkriticheskie flyuidy: teoriya, etapy stanovleniya, sovremennoe primenenie: uchebnoe posobie (Supercritical Fluids: Theory, Stages of Formation, Modern Application: textbook). St. Petersburg: Lan; 2019. 192 p. (in Russ). ISBN 978-5-8114-3915-7

6. Johnston K.J., Penninger J.M.L. Supercritical Fluid Science and Technology. Washington: American Chemical Society; 1989. 547 p.

7. Dubous J., Grau E, Tassaing T., Dumon M. On the CO2 sorption and swelling of elastomers by supercritical CO2 as studied by in situ high pressure FTIR microscopy. J. Supercritical Fluids. 2018;131:150–156. https://doi.org/10.1016/j.supflu.2017.09.003

8. Royer J.R., DeSimone J.M., Khan S.A. Carbon Dioxide-Induced Swelling of Poly(dimethylsiloxane). Macromolecules. 1999;32(26):8965–8973. https://doi.org/10.1021/ma9904518

9. Yizhak M. Solubility Parameter of Carbon Dioxide – An Enigma. ACS Omega. 2018;3(1):524–528. https://doi.org/10.1021/acsomega.7b01665

10. Hong I.-K., Lee S. Microcellular foaming of silicone rubber with supercritical carbon dioxide. Korean J. Chem. Eng. 2014;31(1):166–171. https://doi.org/10.1007/s11814-013-0188-013-0188-3

11. Xiang B., Jia Y., Lei Y., Zhang F., He J., Liu T., Luo S. Mechanical properties of microcellular and nanocellular silicone rubber foams obtained by supercritical carbon dioxide. Polymer J. 2019;51(6):559–568. https://doi.org/10.1038/s41428-019-0175-6

12. Xiang B., Deng Z., Zhang F., Wen N., Lei Y., Liu T., Luo S. Microcellular silicone rubber foams: the influence of reinforcing agent on cellular morphology and nucleation. Polym. Eng. Sci. 2019;59(1):5–14. https://doi.org/10.1002/pen.24857

13. Tang W., Liao X., Zhang Y., Li J., Wang G., Li. G. Mechanical–microstructure relationship and cellular failure mechanism of silicone rubber foam by the cell microstructure designed in supercritical CO2. J. Phys. Chem. C. 2019;123(44):26947–26956. https://doi.org/10.1021/acs.jpcc.9b06992

14. Tessanan W., Phinyochee, P., Daneil P., Gibaud A. Microcellular natural rubber using supercritical CO2 technology. J. Supercritical Fluids. 2019;149:70–78. https://doi.org/10.1016/j.supflu.2019.03.022

15. Song Y., Dattatray A., Yu Z., Zhang X., Du A., Wang H., Zhang Z.X. Lightweight and flexible silicone rubber foam with dopamine grafted multi-walled carbon nanotubes and silver nanoparticles using supercritical foaming technology: Its preparation and electromagnetic interference shielding performance. Eur. Polym. J. 2021;161(5):110839. https://doi.org/10.1016/j.eurpolymj.2021.110839

16. Kerber M.L. Sheryshev M.A., Bukanov A.M., Vol’fson S.I., Gorbunova I.Yu., Kandyrin L.B., Sirota A.G. Tekhnologiya pererabotki polimerov. Fizicheskie i khimicheskie protsessy (Polymer Processing Technology. Physical and Chemical Processes). Moscow: Yurait; 2017. 316 p. (in Russ.). ISBN 978-5-534-04915-2

17. Koltsov N.I., Ushmarin N.F., Issakova S.A., Vinogorova S.S., Chernova N.A., Verkhunov S.M., Petrova N.N. Investigation of the influence of plasticizers PEF-1 and trichloroethyl phosphate on the technological, physical and mechanical properties and frost resistance of rubbers based on nitrile butadiene rubbers. Vestnik Kazanskogo tekhnologicheskogo universiteta = Bulletin of the Kazan Technological University. 2012;15(2):41–44 (in Russ).

18. Shvarts A.G., Dinzburg B.N. Sovmeshchenie kauchukov s plastikami i sinteticheskimi smolami (Combination of Rubbers with Plastics and Synthetic Resins). Moscow: Khimiya; 1972. 224 p. (in Russ.).

19. Vlasov S.V., Markov A.V. Orientatsionnye yavleniya v protsessakh pererabotki polimernykh materialov (Orientation Phenomena in the Processes of Polymeric Materials Recycling). Moscow: MITHT; 2014. 138 p. (in Russ.). ISBN 978-5-904742-29-4

20. Tager A.A. Fizikokhimiya polimerov (Physicochemistry of Polymers). Moscow: Khimiya; 1978. 544 p. (in Russ.).


Supplementary files

1. Swelling of SCTV-1 rubber in carbon dioxide in a supercritical state at 50 ℃ and 15 MPa
Subject
Type Исследовательские инструменты
View (34KB)    
Indexing metadata ▾
  • The study established experimental curves of the swelling kinetics in carbon dioxide in a supercritical state (SC-CO2) of isoprene, butadiene, styrene butadiene, ethylene propylene, chloroprene, ethylene acrylate, siloxane, and organofluorine rubbers.
  • It was shown that the equilibrium swelling degree of rubbers in SC-CO2 depends on the chemical nature of rubbers. It does not correlate with the value of their solubility parameters, changes directly proportional to the diffusion coefficient and increases with increasing temperature and pressure.
  • It was found that irrespective of the degree of swelling in SC-CO2, all the rubbers studied are intensively foamed at a sharp pressure drop.
  • The size of the pores formed is tens of microns: significantly smaller than the size of pores formed when chemical pore formers are used.

Review

For citations:


Mikhaylova S.T., Reznichenko S.V., Krasnikov E.A., Tsygankov P.Yu., Menshutina N.V., Simonov-Emel’yanov I.D. Swelling of rubbers of different chemical natures in supercritical carbon dioxide. Fine Chemical Technologies. 2023;18(6):534–548. https://doi.org/10.32362/2410-6593-2023-18-6-534-548

Views: 448


ISSN 2410-6593 (Print)
ISSN 2686-7575 (Online)