Preview

Fine Chemical Technologies

Advanced search

Cold sintering of calcium titanate-based material

https://doi.org/10.32362/2410-6593-2026-21-4-421-434

EDN: DBNILN

Abstract

Objectives. The work set out to obtain materials based on calcium titanate via cold sintering process (CSP) using magnesium sulfate hydrate as an activating additive and study the phase composition, microstructure, integral structural characteristics, and dielectric properties of the obtained materials depending on the activating additive fraction and the CSP temperature.

Methods. CaTiO3-based materials with additions of MgSO4·6H2O (5–15 mol %) having an open porosity of at least 10% were obtained via CSP using uniaxial compression at a pressure of 220 MPa, temperatures from 300 to 400°C, and isothermal holding for 1 h.

Results. A formation mechanism of the material under the specified conditions is proposed, including stages involving a predominance of dissolution–precipitation and solid-phase diffusion mechanisms. With the addition of 5–10 mol % of MgSO4·6H2O, the dielectric loss tangent tanδ is ~0.01, while the relative permittivity εr is 38–52 at frequencies from 500 kHz to 2 MHz. Increasing the CSP time to 2 h at 400°C leads to an increase in εr to 50. Subsequent calcination in air at 900°C for 3 h leads to an increase in εr to 62 and a decrease in tanδ to 0.004. The decrease in the εr value of all the obtained materials as compared to pure CaTiO3 (εr = 150–170) is due to high open porosity values (at least 10%).

Conclusions. A calcium titanate–based material via CSP can be produced using magnesium sulfate hydrate as an activating additive. CSP gives a porous material with high frequency stability, εr = 38–62, and tanδ ~ 10−2 –10−3 . Due to their high open porosity, the resulting materials are promising for use as frameworks for composite capacitor materials.

About the Authors

I. D. Akin’shin
MIREA - Russian Technological University
Russian Federation

Ivan D. Akin’shin, Engineer, 

78, Vernadskogo pr., Moscow, 119454.


Competing Interests:

The authors declare no conflicts of interest.



L. A. Arbanas
MIREA - Russian Technological University
Russian Federation

Levko A. Arbanas, Engineer, 

78, Vernadskogo pr., Moscow, 119454.

Scopus AuthorID: 58523360800.


Competing Interests:

The authors declare no conflicts of interest.



A. A. Kholodkova
MIREA - Russian Technological University; M.V. Lomonosov Moscow State University
Russian Federation

Anastasia A. Kholodkova, Cand. Sci. (Chem.), Senior Researcher; Lead Engineer, Laboratory of Catalysis and Gas Electrochemistry, 

78, Vernadskogo pr., Moscow, 119454;

1/9, Leninskie Gory, Moscow, 119991.

Scopus AuthorID: 56530861400.

ResearcherID: M-2169-2016.


Competing Interests:

The authors declare no conflicts of interest.



A. N. Khrustalev
MIREA - Russian Technological University
Russian Federation

Arseniy N. Khrustalev, Engineer, 

78, Vernadskogo pr., Moscow, 119454.

Scopus AuthorID: 58960321100.


Competing Interests:

The authors declare no conflicts of interest.



V. E. Bazarova
MIREA - Russian Technological University
Russian Federation

Viktoria E. Bazarova, Engineer, 

78, Vernadskogo pr., Moscow, 119454.

Scopus AuthorID: 58959704700.


Competing Interests:

The authors declare no conflicts of interest.



E. D. Verkhova
MIREA - Russian Technological University
Russian Federation

Elizaveta D. Verkhova, Engineer, 

78, Vernadskogo pr., Moscow, 119454.

Scopus AuthorID: 58190529300.


Competing Interests:

The authors declare no conflicts of interest.



Ya. B. Platonova
M.V. Lomonosov Moscow State University
Russian Federation

Yana B. Platonova, Cand. Sci. (Eng.), Senior Researcher, Laboratory of Catalysis and Gas Electrochemistry,

1/9, Leninskie Gory, Moscow, 119991.

Scopus AuthorID: 57195922060.

ResearcherID: N-7046-2019.


Competing Interests:

The authors declare no conflicts of interest.



M. V. Kornyushin
MIREA - Russian Technological University
Russian Federation

Maksim V. Kornyushin, Cand. Sci. (Eng.), Researcher, 

78, Vernadskogo pr., Moscow, 119454.

Scopus AuthorID: 57219230569.


Competing Interests:

The authors declare no conflicts of interest.



A. V. Smirnov
MIREA - Russian Technological University
Russian Federation

Andrey V. Smirnov, Cand. Sci. (Eng.), Head of the Laboratory,

78, Vernadskogo pr., Moscow, 119454.

Scopus AuthorID: 56970389000.

ResearcherID: J-2763-2017.


Competing Interests:

The authors declare no conflicts of interest.



References

1. Taïbi-Benziada L., Mezroua A., von Der Mühll R. CaTiO3 related materials for resonators. Ceramics ( Silikaty ). 2004;48(4):180–184.

2. Sahoo S., Parashar S.K.S., Ali S.M. CaTiO3 nano ceramic for NTCR thermistor based sensor application. J. Adv. Ceram . 2014;3(2):117–124. https://doi.org/10.1007/s40145-014-0100-6

3. Shay D.P., Podraza N.J., Donnelly N.J., Randall C.A. Highenergy density, high temperature capacitors utilizing Mn doped 0.8CaTiO3–0.2CaHfO3 ceramics. J. Am. Ceram. Soc . 2012;95(4): 1348–1355. https://doi.org/10.1111/j.1551-2916.2011.04962.x

4. Oliveira R.G.M., Silva R.A., de Morais J.E.V., Batista G.S., Silva M.A.S., Goes J.C., de Andrade H.D., Queiroz Júnior I.S., Singh C., Sombra A.S.B. Effects of CaTiO3 addition on the microwave dielectric properties and antenna properties of BiVO4 ceramics . Composites Part B: Eng . 2019;175:107122. https://doi.org/10.1016/j.compositesb.2019.107122

5. Bamba N., Yokouchi T., Takaoka J., Elouadi B., Fukami T. Effects of CaTiO3 on Electrical Properties in LiTaO3 Ceramics. Ferroelectrics . 2004;304(1):135–138. http://doi.org/10.1080/00150190490457690

6. Drishya V., Unnimaya A.N., Naveenraj R., Suresh E.K., Ratheesh R. Preparation, characterization, and dielectric properties of PP/CaTiO3 composites for microwave substrate applications. Int. J. Appl. Ceram. Technol . 2016;13(5): 810–815. https://doi.org/10.1111/ijac.12554

7. Gwóźdź P., Łącz A., Drożdż E. Effect of calcium addition on microstructure, structure, and electrical properties of SrTiO3-based materials synthesized by citrate and solid-state reaction method. Ceram. Int . 2023;49(10):16332–16340. https://doi.org/10.1016/j.ceramint.2023.01.235

8. Ibn-Mohammed T., Randall C.A., Mustapha K.B., Guo J., Walker J., Berbano S., Koh S.C.L., Wang D., Sinclair D.C., Reaney I.M. Decarbonising ceramic manufacturing: A technoeconomic analysis of energy efficient sintering technologies in the functional materials sector. J. Eur. Ceram. Soc . 2019;39(16): 5213–5235. https://doi.org/10.1016/j.jeurceramsoc.2019.08.011

9. Ndayishimiye A., Bang S.H., Spiers C.J., Randall C.A. Reassessing cold sintering in the framework of pressure solution theory. J. Eur. Ceram. Soc . 2023;43(1):1–13. https://doi.org/10.1016/j.jeurceramsoc.2022.09.053

10. Guo H., Baker A., Guo J., Randall C.A. Protocol for ultralowtemperature ceramic sintering: an integration of nanotechnology and the cold sintering process. ACS Nano . 2016;10(11): 10606–10614. https://doi.org/10.1021/acsnano.6b03800

11. Tsuji K., Ndayishimiye A., Lowum S., Floyd R., Wang K., Wetherington M., Maria J.-P., Randall C.A. Single step densification of high permittivity BaTiO3 ceramics at 300°C. J. Eur. Ceram. Soc . 2020;40(4):1280–1284. https://doi.org/10.1016/j.jeurceramsoc.2019.12.022

12. Sada T., Fan Z., Ndayishimiye A., Tsuji K., Bang S.H., Fujioka Y., Randall C.A. In situ doping of BaTiO3 and visualization of pressure solution in flux‐assisted cold sintering. J. Am. Ceram. Soc . 2021;104(1):96–104. https://doi.org/10.1111/jace.17461

13. Rao X., Fu X., Jiang H., Li W., Luo L. The dielectric and luminescence properties of the 0–3 type BaTiO3–CaTiO3:Pr[3+] composite ceramics prepared by cold sintering assistance. Ceram. Int . 2023;49(18):30820–30826. https://doi.org/10.1016/j.ceramint.2023.07.038

14. Rao X., Yang X., Sun R., Du P., Jiang H., Huang Y., Luo L. Strong Ferroelectric and Luminescence Properties of 0–3 Type 0.8BaTiO3–0.2CaTiO3:Pr[3+] Composite Ceramics Prepared by Cold Sintering Process. J. Adv. Ceram . 2024;13(7): 1002–1010. https://doi.org/10.26599/JAC.2024.9220914

15. Wang D., Zhang S., Wang G.E., Vardaxoglou Y., Whittow W., Cadman D., Zhou D., Song K., Reaney I.M. Cold sintered CaTiO3-K2MoO4 microwave dielectric ceramics for integrated microstrip patch antennas. Appl. Mater. Today . 2020;18:100519. https://doi.org/10.1016/j.apmt.2019.100519

16. Sada T., Tsuji K., Ndayishimiye A., Fan Z., Fujioka Y., Randall C.A. High permittivity BaTiO3 and BaTiO3-polymer nanocomposites enabled by cold sintering with a new transient chemistry: Ba(OH)2∙8H2O. J. Eur. Ceram. Soc . 2021;41(1): 409–417. https://doi.org/10.1016/j.jeurceramsoc.2020.07.070

17. Cao M., Hong W.B., Yang X.D., Yan X.J., Li L., Wu S.Y., Zhang X.L., Chen X.M. Densification mechanism of ZnO ceramics prepared by cold sintering with molten zinc acetate dihydrate as the transient liquid medium. J. Eur. Ceram. Soc . 2023;43(16):7524–7532. https://doi.org/10.1016/j.jeurceramsoc.2023.08.022

18. Wang X., Zhang H., Yu X., Mo X., Gao J., Hu Y., Min J., Ding Q., Fan Y., Jiang W. Effects of water on cold‐sintered highly dense dicalcium phosphate anhydrous bioceramic using its hydrate. J. Am. Ceram. Soc . 2024;107(7):4631–4640. https://doi.org/10.1111/jace.19748

19. Zhang Z., Blackford M.G., Lumpkin G.R., Smith K.L., Vance E.R. Aqueous dissolution of perovskite (CaTiO3): Effects of surface damage and [Ca[2+] ] in the leachant. J. Mater. Res . 2005;20(9):2462–2473. https://doi.org/10.1557/jmr.2005.0294

20. Van Essen V.M., Zondag H.A., Schuitema R., van Helden W.G.J., Rindt C.C.M. Materials for thermochemical storage: characterization of magnesium sulfate . In: Proceedings of the EUROSUN 1st International Conference on Solar Heating, Cooling and Buildings . 2008. P . 4–9.

21. Krumgalz B.S. Temperature dependence of mineral solubility in water. Part 3. Alkaline and alkaline earth sulfates. J. Phys. Chem. Ref. Data . 2018;47(2):023101. https://doi.org/10.1063/1.5031951

22. Fleet M.E., Knipe S.W. Structure of magnesium hydroxide sulfate [2MgSO4·Mg(OH)2] and solid solution in magnesium hydroxide sulfate hydrate and caminite. Acta Crystallogr. 1997;B53(3): 358–363. https://doi.org/10.1107/S0108768197000104

23. Shannon R.D. Revised effective ionic radii and systematic studies of interatomic distances in halides and chalcogenides. Acta Crystallogr. 1976;A32(5):751–767. https://doi.org/10.1107/S0567739476001551

24. Zhong Y., Li J., Wang H., Wang M. Thermal decomposition mechanism of MgSO4·7H2O. Mater. Chem. Phys . 2025;337: 130613. https://doi.org/10.1016/j.matchemphys.2025.130613

25. Mu J., Perlmutter D.D. Thermal decomposition of carbonates, carboxylates, oxalates, acetates, formates, and hydroxides. Thermochimica Acta . 1981;49(2-3):207–218. https://doi.org/10.1016/0040-6031(81)80175-X

26. Engbrecht D.C., Hirschfeld D.A. Thermal analysis of calcium sulfate dihydrate sources used to manufacture gypsum wallboard. Thermochimica Acta . 2016;639:173–185. https://doi.org/10.1016/j.tca.2016.07.021

27. Smirnov A.V., Kornyushin M.V., Kholodkova A.A., Melnikov S.A., Stepanov A.D., Fesik E.V., Ivakin Y.D. Cold sintering process of zinc oxide ceramics: Powder preparation and sintering conditions effects on final microstructure. Inorganics . 2022;10(11):197. https://doi.org/10.3390/inorganics10110197

28. Bootkul D., Intarasiri S. Development of glass-ceramics from soda lime silica glass waste by direct sintering method for opal imitation. Key Engineering Materials . 2017;751:397–402. https://doi.org/10.4028/www.scientific.net/KEM.751.397

29. Ивакин Ю.Д., Данчевская М.Н., Муравьева Г.П. Рекристаллизация оксида цинка в дои сверхкритической водной среде. Сверхкритические флюиды: теория и практика . 2019;13(4):74–93. https://elibrary.ru/vrospo [Original Russian Text: Ivakin Yu.D., Danchevskaya M.N., Muravieva G.P. Recrystallization of Zinc Oxide in a Suband Supercritical Water Medium. Sverkhkriticheskie flyuidy: teoriya i praktika = Supercritical Fluids: Theory and Practice. 2019;13(4):74–93 (in Russ.). https://elibrary.ru/vrospo Ivakin Yu.D., Danchevskaya M.N., Muravieva G.P. Recrystallization of Zinc Oxide in a Suband Supercritical Water Medium. Russ. J. Phys. Chem. B . 2019;13(7): 1189–1200. https://doi.org/10.1134/S199079311907011X

30. Синев М.Ю., Ивакин Ю.Д., Шашкин Д.П., Фаттахова З.Т., Пономарева Е.А., Гордиенко Ю.А., Бычков В.Ю. Формирование фазового состава кристаллического оксида кремния при обработке аморфных предшественников в сверхи субкритических водных средах. Сверхкритические флюиды: теория и практика . 2019;14(3):45–55. https://elibrary.ru/yykjwf [Original Russian Text: Sinev M.Yu., Ivakin Yu.D., Shashkin D.P., Fattahova Z.T., Ponomareva E.A., Gordiyenko Yu.A., Bychkov V.Yu. Formation of the phase composition of crystalline silica in the processing of amorphous precursors in superand subcritical water media. Sverkhkriticheskie flyuidy: teoriya i praktika = Supercritical Fluids: Theory and Practice. 2019;14(3):45–55 (in Russ.). https://elibrary.ru/yykjwf Sinev M., Ivakin Yu., Shashkin D., Fattahova Z., Ponomareva Ye., Gordiyenko Yu., Bychkov V. Formation of the phase composition of crystalline silica in the processing of amorphous precursors in superand subcritical water media. Russ. J. Phys. Chem. B. 2020;14(7):1090–1097. https://doi.org/10.1134/S1990793120070167

31. Kholodkova A.A., Kornyushin M.V., Khrustalev A.N., Arbanas L.A., Smirnov A.V., Ivakin Yu.D. The Direct Cold Sintering of α-Al2O3 Ceramics in a Pure Water Medium. Ceramics . 2024;7(3):1030–1042. https://doi.org/10.3390/ceramics7030067

32. Siddharth, Siddhartha R. Advanced Applications and Processing Techniques for Porous Ceramics. In: Advanced Smart and Multifunctional Materials. Volume 2: Advanced Processing, Polymers, Ceramics, and Related Functional Materials . 2025. Chapter 1. P. 1–41. https://doi.org/10.1021/bk-2025-1514.ch001

33. Yang Y., Liu X., Li Y., Lu M., Zhang M., Zhan Y., Li Y., Dang Z.-M., Zhong S.-L., He D., Shi Z. Facile construction of copper nanoparticles decorated 3D calcium titanate toward tunable high dielectric and energy storage epoxy composites. Ceram. Int . 2025;51(8):10582–10589. https://doi.org/10.1016/j.ceramint.2024.12.489


Supplementary files

1. SEM image of the cleaved surface of the sample 15-400 at the stages of the grain growth: (I) approaching of grains; (II) pore elimination; (III) grain coalescence
Subject
Type Исследовательские инструменты
View (51KB)    
Indexing metadata ▾
  • CaTiO3-based materials with MgSO46H2O (5–15 mol %) additive and an open porosity of at least 10% were obtained by cold sintering at a uniaxial pressure of 220 MPa, temperatures from 300°C to 400°C, and a holding time of 1 h.
  • A formation mechanism of ceramics under the specified conditions is proposed, including stages with a predominance of dissolution-precipitation and solid-phase diffusion mechanisms.
  • With the addition of 5–10 mol % additive, dielectric loss tangent is ~0.01, permittivity is 38–52 at frequencies of 500 kHz – 2 MHz.
  • Increasing the cold sintering dwelling time to 2 h at 400°C results in an increase in εr to 50. Subsequent annealing in air conditions at 900°C with a dwelling time of 3 h results in an increase in εr to 62 and a decrease in tanδ to 0.004.

Review

For citations:


Akin’shin I.D., Arbanas L.A., Kholodkova A.A., Khrustalev A.N., Bazarova V.E., Verkhova E.D., Platonova Ya.B., Kornyushin M.V., Smirnov A.V. Cold sintering of calcium titanate-based material. Fine Chemical Technologies. 2026;21(4):421-434. https://doi.org/10.32362/2410-6593-2026-21-4-421-434. EDN: DBNILN

Views: 384

JATS XML

ISSN 2410-6593 (Print)
ISSN 2686-7575 (Online)