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Purification of benzene fractions and benzene from unsaturated and sulfur compounds using a novel modified natural clay-based adsorbent

https://doi.org/10.32362/2410-6593-2022-17-1-18-29

Abstract

Objectives. This study aimed to create a method for purifying benzene fractions using a modified natural clay-based adsorbent, which removes both unsaturated and sulfur compounds from benzene or benzene fractions obtained by pyrolysis of petrochemical raw materials.

Methods. Chemical and chromatographic methods were used to conduct flow analyses before and after purification. Testing was conducted under conditions that were similar to industrial conditions. The functional characteristics of the adsorbents (moisture resistance and bulk density) were evaluated by strength tests after wetting with water and by weighing batches of the adsorbents fixed in volume.

Results. Three clay-based adsorbent samples were developed, and tested under laboratory conditions. Thereafter, the CS-Sorb-6890 (M) sample—an Ni-modified adsorbent—was tested under experimental industrial conditions. A positive effect was obtained, and a method for purifying benzene fractions (benzene) from sulfur compounds and olefins is proposed.

Conclusions. The obtained results revealed that the modified active clay-based adsorbent successfully removed sulfur and unsaturated compounds from the benzene fraction simultaneously. The total sulfur concentration was reduced to 0.00004 wt % after 90% of it was removed. The conversion of the unsaturated compounds reached 100%.

About the Authors

B. Yu. Malyshkin
United Catalyst Technologies
Russian Federation

Boris Yu. Malyshkin, General Director

719, 3, Profsoyuznaya ul., Moscow, 117292


Competing Interests:

The authors declare no conflicts of interest



I. P. Semenov
United Catalyst Technologies
Russian Federation

Ivan P. Semenov, Cand. Sci. (Eng.), Deputy General Director, Director of the Scientific and Technical Center

719, 3, Profsoyuznaya ul., Moscow, 117292


Competing Interests:

The authors declare no conflicts of interest



D. S. Sazonov
United Catalyst Technologies
Russian Federation

Dmitrii S. Sazonov, Cand. Sci. (Chem.), Manager for Personnel Training, Sales and Technical Service of Synthesis Gas Catalysts

719, 3, Profsoyuznaya ul., Moscow, 117292


Competing Interests:

The authors declare no conflicts of interest



I. O. Putenikhin
United Catalyst Technologies
Russian Federation

Igor O. Putenikhin, Leading Process Engineer

719, 3, Profsoyuznaya ul., Moscow, 117292


Competing Interests:

The authors declare no conflicts of interest



E. Yu. Semenikhina
United Catalyst Technologies
Russian Federation

Elizaveta Yu. Semenikhina, Process Engineer

719, 3, Profsoyuznaya ul., Moscow, 117292


Competing Interests:

The authors declare no conflicts of interest



References

1. Kuznetsova T.M. Problems of development of the Russian benzene industry. Neftekhimicheskii kompleks Rossii = Oil & Chemical complex of Russia. 2018;10(166):25–27 (in Russ.).

2. Serebryakov B.R., Masagutov R.M., Pravdin V.G., et al. Novye protsessy organicheskogo sinteza (New processes of organic synthesis). Chernykh S.P. (Ed). Moscow: Khimiya; 1989. P. 67–69 (in Russ.).

3. Chernyi I.R. Proizvodstvo syr'ya dlya neftekhimicheskikh sintezov (Production of raw materials for petrochemical syntheses). Moscow: Khimiya; 1983. P. 193–203 (in Russ.).

4. Lebedev N.N. Khimiya i tekhnologiya osnovnogo organicheskogo i neftekhimicheskogo sinteza (Chemistry and technology of basic organic and petrochemical synthesis). Moscow: Khimiya; 1988. 592 р. (in Russ.).

5. Anokhina E.A., Yakutin R.I., Timoshenko A.V. Purifying benzene from thiophene by extractive distillation using columns with side withdrawal in the vapor phase. Theor. Found Chem. Eng. 2021;55(5):880–887 (in Russ.). https://www.doi.org/10.31857/S0040357121040011

6. Vagner S.E., D’yakov S.N., Tryasunov B.G. Sorbents for purification of crude coke-chemical benzene. In: Chemistry and Chemical Technology: Achievements and Prospects. Materials II All-Russian Conf. Kemerovo: KuzGTU; 2014.

7. Galeeva R.G., Kamalov Kh.S., Aminov M.Kh., Romanova G.Ya., Safiullin T.R., Safin G.R., Levanov V.V., Zainullin I.I. Method for producing an industrial adsorbent from palygorksite clay: Pat. RF 2080917. Publ. 06.10.1977 (in Russ.).

8. Pavlov M.L., Makhamatkhanov R.A., Travkina O.S., Kutepov B.I., Pavlova I.N., Veklov V.A., Travkin E.A. Method for obtaining an adsorbent for purification of aromatic raw materials from unsaturated hydrocarbons: Pat. RF 231785. Publ. 02.27.2008 (in Russ.).

9. Bodryi A.B., Usmanov I.F., Rakhmatullin E.M., Tagirov A.Sh., Ilibaev R.S., Surkova L.V., Korovnikov E.A. The method of obtaining the adsorbent: Pat. RF 2577359. Publ. 03.20.2016 (in Russ.).


Supplementary files

1. Iodine number in the flow at the inlet and outlet of the adsorbers.
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2. This is to certify that the paper titled Purification of benzene fractions and benzene from unsaturated and sulfur compounds using a novel modified natural clay-based adsorbent commisioned to us by Boris Yu. Malyshkin, Ivan P. Semenov, Dmitry S. Sazonov, Igor O. Putenikhin, and Elizaveta Yu. Semenikhinahas been edited for English language and spelling by Enago, an editing brand of Crimson Interactive Inc.
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  • The study aimed to create a method for purifying the benzene–toluene–xylene fraction using a modified natural clay-based adsorbent. This multimetallic adsorbent contains copper, zinc, and nickel.
  • The developed adsorbent stably removed unsaturated and sulfur compounds under laboratory and industrial conditions.
  • The results indicate that purifying benzene fractions from sulfur, unsaturated, and resinous compounds in only one unit is possible, allowing for the production of commercial benzene of specific quality without changing the technological production scheme using only existing equipment.

Review

For citations:


Malyshkin B.Yu., Semenov I.P., Sazonov D.S., Putenikhin I.O., Semenikhina E.Yu. Purification of benzene fractions and benzene from unsaturated and sulfur compounds using a novel modified natural clay-based adsorbent. Fine Chemical Technologies. 2022;17(1):18-29. https://doi.org/10.32362/2410-6593-2022-17-1-18-29

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ISSN 2410-6593 (Print)
ISSN 2686-7575 (Online)